Cerno Cutting Room Review & Assurance
The complete review and assurance pathway
1
Remote Review
Independent evaluation of factory-supplied data and representative production records.
2
Verified Remote Diagnostic
Adds supporting evidence, management interviews, data validation and stronger opportunity quantification.
3
Five-Day On-Site Diagnostic
Physical verification of cutting-room execution, fabric losses, machine capacity, workflow and management controls.
4
Implementation & Cost Recovery
Trials, training, revised processes, stronger controls and verification of recovered value. Available as consultant-led implementation or licensed factory-specific implementation documentation.
5
Continuous Performance Monitoring
Ongoing KPI review, exception reporting, trend analysis and management assurance.
LEVEL 1 – Remote Review
Remote Review
Independent evaluation of factory-supplied data and representative production records.
Areas reviewed can include:
- Production output and daily targets
- Orders and cut planning
- Marker performance
- Fabric utilization
- Fabric width
- Ply planning
- Spread planning and productivity
- Cut-plan adherence
- Automated cutter utilization
- Manpower
- Shift configuration
- End loss
- Process loss
- Fabric reconciliation
- Cost per piece
- Capacity
- Workflow and WIP
- Management visibility
You receive:
- Independent Cerno analysis
- Management KPI review
- Identification of operational opportunities
- Priority recommendations
- Client-facing Cerno report
- Remote findings meeting
Ideal for factories wanting an independent review before committing to an on-site diagnostic or implementation programme.
LEVEL 2 – Verified Remote Diagnostic
Verified Remote Diagnostic
Adds supporting evidence, management interviews, data validation and stronger opportunity quantification.
Evidence may include:
- CAD reports
- Marker records
- Cut plans
- Fabric roll information
- Spreading records
- Cutter files
- Machine reports
- Production records
- Fabric reconciliation
- Photographs
- Videos
- Live cutting-room walkthroughs
Cerno evidence status:
- Verified Evidence — information supported by system records, documentation or direct remote observation
- Factory Declared — information supplied by the factory but not independently verified
- Calculated — performance calculated by Cerno from supplied information
- Observation Required — areas where an on-site assessment is recommended before a firm conclusion is reached
You receive:
- Detailed evidence-backed Cerno diagnostic
- KPI assessment
- Identified cost-recovery opportunities
- Priority areas requiring management attention
- Client-facing diagnostic report
- Management presentation
- Recommended next-step roadmap
LEVEL 3 – Five-Day On-Site Diagnostic
Five-Day On-Site Diagnostic
Physical verification of cutting-room execution, fabric losses, machine capacity, workflow and management controls.
The diagnostic can examine:
- Fabric utilization
- CAD and marker strategy
- Cut planning
- Ply and lay optimization
- Fabric width utilization
- Fabric preparation and relaxation
- Spreading productivity
- Automated cutting
- Cutter utilization
- Machine capacity
- Downtime
- Manpower
- Shift configuration
- Workflow
- WIP
- Reconciliation
- Process loss
- Cost per piece
- Production capacity
- Management controls
- Training and capability
You receive:
- Detailed Tela Cerno diagnostic
- Evidence-supported findings
- Management report
- Cost-recovery roadmap
- Prioritized recommendations
- Implementation priorities
- Management presentation
LEVEL 4 – Implementation & Cost Recovery
Implementation & Cost Recovery
Trials, training, revised processes, stronger controls and verification of recovered value. Available as consultant-led implementation or licensed factory-specific implementation documentation.
Implementation can focus on:
- Cut-plan optimization
- Marker strategy
- Fabric utilization
- Ply planning
- Lay-length optimization
- Roll allocation
- Spread planning
- Spreading productivity
- Automated cutter utilization
- Manpower
- Shift structure
- WIP reduction
- Process-loss control
- Fabric reconciliation
- KPI development
- SOPs
- Training
- Management control
Programme structure:
Implementation programmes can be structured into multiple visits, allowing agreed actions to be introduced, measured and verified between each stage.
LEVEL 5 – Continuous Performance Monitoring
Continuous Performance Monitoring
Ongoing KPI review, exception reporting, trend analysis and management assurance.
Monthly monitoring can include:
- Output versus target
- Cut-plan adherence
- Marker performance
- Fabric utilization
- Spreading productivity
- Cutter utilization
- Machine capacity
- Process loss
- Fabric reconciliation
- Manpower performance
- Cost per piece
- WIP
- Overtime
- Exceptions and trends
- Management opportunities
Each month you receive:
- Independent performance review
- KPI assessment
- Trend analysis
- Exception identification
- Management intelligence
- Priority recommendations
- Cerno management report
- Remote review meeting
Identify performance deterioration early and keep improvements moving in the right direction.
How the Cerno Review Process Works
1. INQUIRY
We discuss your objectives and site configuration.
2. DATA PACK
The factory completes the secure Cerno data pack.
3. ANALYSIS
Tela Cerno processes the data to find anomalies.
4. REVIEW
Our consultants analyze findings and identify risks.
5. REPORTING
Management receives the diagnostic report.
6. ACTION
We define the route to cost recovery and optimization.
Not Ready for a Full Diagnostic?
If you aren't ready for a deep dive, start with an initial independent review to see where your biggest opportunities lie.
Independent. Evidence-Based. Actionable.
info@fabric-utilization.com
Independent. Evidence-Based. Actionable.
Utilization, Optimization, and evidence-led management.
Start remotely. Go deeper when the evidence says you should.
info@fabric-utilization.com